Food, Beverage & FMCG

Maximize Throughput.
Minimize Wastage.

Smart solutions for high-speed filling and packaging lines. Reduce giveaway weight, track micro-stoppages, and optimize changeover times.

Waste Reduced -15%

Bottlenecks in FMCG Lines

Micro-Stoppages

Small jams (under 30 secs) happen hundreds of times a day but go unrecorded, silently killing efficiency.

Overfilling (Giveaway)

Giving away just 2 grams extra per pack to be "safe" adds up to tons of lost product annually.

Slow Changeovers

Switching from one SKU to another takes too long, reducing available production time.

The Forlyze Solution

Data-driven insights for high-speed manufacturing environments.

Micro-Stop Detection

Automatically detect jams and micro-stops. Visualize them on a Pareto chart to fix root causes.

Checkweigher Integration

Connect to digital scales to monitor average weight in real-time. Alert operators if trending high.

Utility Monitoring

Track steam, water, and compressed air consumption per SKU produced to optimize costs.

Line: High-Speed Filler 02 ● Active
Current Speed
240 PPM
Efficiency
92%
Downtime Causes (Last 1 hr)
Bottle Jam 4 mins